CNC 4.5KW BT30 ATC Spindle 220V Automatic Tool Change（ Air Cooling）+VFD Inverter

Description

if you need 380V type,please leave a message in order,we will send 220V type by default.
CNC 4.5KW BT30 ATC Spindle 220V Automatic Tool Change（ Air Cooling）+ 5.5KW VFD Inverter
Package included:
1 x
4.5KW
ATC
Automatic Tool Changer
Air Cooled Spindle Motor
220V
( 24000rpm, 3-phase,800Hz, 4pcs bearing )
1 x
5.5KW
Fuling VFD Inverter
220V (VFD's parameters will be setted well to run this ATC Spindle)
1 x
BT30-ER25
Tool Holder with pull stud
2 x
Aviation plug
English user manual for spindle&vfd
Product descriptions:
1
)
This spindle is built-in type spindle motor, built-in three asynchronous motors,by the inverter control.As the spindle has a compact structure,high power, big torque, small vibration, low noise characteristics,so it can achieve high speed,high powe cutting,high precision and high stability operation.
2
)
The bearing of spindle use grease lubricated angular to contact bearings,can be achieved lifelong lubricating within the life cycle.
3
)
The spindle use forced coolling mode to coolling motor,front and rear bearings.Coolant flow through the reasonable arrangement cycle watercourse of the spindle body,thus can take the heat generated of the spindle rotation speed, to achieve thermal equilibrium,let spindle temperature within a certain constant value. External cooling device effect:maintaining a constant temperature of the coolant.
4
)
The spindle built-in PTC 140 temperature sensor(Technical parameters are visible in other sections of this specification),you can read it anytime if you need to protect the motor temperature.
5
)
The tool clamping methods:this spindle built-in automatic tool change device,shank form is BT30.
Product technical parameter table
Spindle
m
odel
:
RTM1
2
0
x103-30
-24Z/
4
.5
220V
Voltage
:
220
V
Maximum speed
:
24
000rpm
Rated frequency
:
8
00
Hz
Electric current
:
15
A
Motor
pole
:
4Pole
R
ated power
:
4.5
KW
(S1)
Peak power
:
5.4
KW
(S6)
Rated torque
:
3.5
Nm
Peak torque
:
4.2
Nm
Product characteristic curve graph:
Wiring
definition：
Power supply, Fhermal, Fan
Proximity switch and push button switch：
Details:
T
echnical
p
arameters
No.
P
roject
Standard
1
Spindle blowing dust/seal gas pressure
(MPa)
0.2-0.25
2
Spindle gas seal gas flow
(
L/min)
65±10
(
When on
Working
)
3
Cooling water pressure
(
MPa)
≧
0.25
4
Cooling water flow
(
L/min)
≧
2.5
5
Cooling water temperature(
℃
)
24-28
6
Spindle static state pulse
(
µm
)
≦
3
7
Spindle vibration
(
mm/s
)
≦
1.0
8
Spindle assembly method
Bottom mounting
(
6-M8
)
9
Motor windings
Pressure test
(
V/M
)
1000
V/1 minute withstanding Voltage test
10
Tool Interface
BT30
11
Inverter Specifications
5.5
KW
(220
V
)
12
Fitment
Woodworking machinery, polishing industry, etc.
5.
Spindle installation explanation
1)
F
an cooling system description
When the spindle rotates, the rear fan system must be started to ensure the correct supply voltage and the supply voltage is 12V.
2)
Air sealing control
(AS)
In order to prevent water or impurities enters internal of the spindle,spindle will have gas sealing device,t
he gas seal machine must be started start with the machine at the same time.
And the need to go through
multi-stage filtration.
3)
Compressed gas quality requirements
The quality requirement of gas which is used in gas seals:
Oil content
:
﹤0.01mg/m³
S
olid particle
:
﹤5µ m
Pressure dew point
:
﹤7.5℃
(
0.7MPa
)
4)
Running-in program instructions
Only all monitoring issued no failures operational signals,at the same time,all safety devices have been installed and working properly,then allow start spindle.
Note:
new or spindle
which
is not used for a long time must to be running slowly.First,start run spindle for half an hour as 25% of the maximum speed,then increase
to
50% of the maximum speed,to run 15 minutes,finally,
increase to maximum speed.
It’s n
eed to check the temperature of the spindle
d
uring the whole
process,
spindle will get hot, but not hot hand, if the spindle becomes hot, pls stop the operation and contact our customer service department.
5)
Product backend interface instructions
No.
Function
D
efinition
1
Gas
sealing
(
Protection of impurities into the spindle
0.2-0.25MPa
)
Ф
6
2
Return air
(
piston reset 0.35-0.45MPa
)
Ф
6
5
Power supply
(
Spindle power lines with thermistor
)
U/V/W/ Ground wire
6
Intake air
(
Spindle loose knife
0.5-0.6MPa
)
Ф
6
7
Sensor
(
spindle tool change signals 24V
)
Broach / loose knife
8
Fan (
spindle cooling
)
12V
6)
PTC140
Temperature coefficient thermistor parameters
Our products are equipped with a single thermistor PTC140, it can be used for spindle temperature protection
.
Parameter name
Parameter symbol
Single core
Three core Series connection
Unit
Maximum DC working temperature
Umax
30
30
V
Rated control temperature
Tk
Designed according to user
℃
Rated control temperature tolerance
T1
±5
℃
±5
℃
℃
Rated control temperature tolerance
T2
±0.5
℃
±0.5
℃
℃
Resistance value on 25
℃
R25
≤
100
≤
300
Ω
Rated control temperature
on -5
℃
resistance value
Tk-5
℃
≤
550
≤
1600
Ω
Rated control temperature
on +5
℃
resistance value
Tk+5
℃
≥
1330
≥
4000
Ω
Rated control temperature
on +15
℃
resistance value
Tk+15
℃
≥
4
≥
12
KΩ
Thermal response time
Ta
≤
5
≤
5
S
Dielectric strength
Uis
AC2.5
AC2.5
KV
Maximum control temperature
Tkmax
180
180
℃
Maximum allowable storage temperature
Tmax
180
180
℃
Minimum allowable storage temperature
Tmin
-40
-40
℃
7
)
Product
Tool Change
Signal
s
Description
Sensor Model (0-24V, PNP),
The spindle built two sensors.wiring Diagram is as follows:
1. Response broach knife signal, when the
knife handle
is hang,
black sensor output signal;
2. Response loose knife signal, when the
knife jaws
open,
black sensor output signal;
5.5KW VFD
Feature:
It could adapt to the dust working environment.
Configuration:
Brand Name:Fuling
Power: 5.5kw
Rated output current:13A
Output phase:3 phase
Output voltage:
AC220V
Input
phase
: 1phase or 3phase
Input voltage:
AC220V
Frequency: 0-1000HZ
Warranty: 2 year
This VFD can be used for constant torque loads ( such as hard starting: Air compressors, HVAC units) and variable torque loads (such as pumps, fans, etc). It can be used as a motor speed control and a phase converter. The input for this VFD is 1 or 3 phase as you like. You can control different speed when you use this VFD. Most of our customers bought this VFD from us to use for: Lathes, Mills, Car Hoists, Pumps & Conveyors, etc. This item uses Sine wave PWN(SPWM ) for the control system and performance excellently.
Shipping
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Payment
Only accept paypal payment method.
Payment must be made within 3 days.
Problem&Feedback
Please give us the opportunityto resolve any problem when you have,we concern your problem and we will try our best to resolve it.
Pls contact us before you want to leave any negative feedback.
Refund
Any reason required for all refund. Item must be in it's original condition and no physical damage,buyer responsible for all shipping cost.
When you have the parcel,and not satisfied the goods or it is other problem like as broken,pls tell us the detail reason and provide the photos.